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Reliability and Failure Analysis News - Issue 6

Whats New
 
Sanyo commission ERA to calculate cost of compliance with the WEEE directive
The Waste From Electrical and Electronic Equipment (WEEE) directive requires producers to pay for disposal of electrical products from 13th August 2005.
 
ERA's Reliability and Failure Analysis group is working with Sanyo to develop a model which will predict the magnitude of these costs, when these will arise and what major factors influence them. The model not only quantifies the costs arising from Sanyo's own post August 2005 products but also what Sanyo will have to pay for 'historical waste' (products put on the market before this date). This data is fed back to calculate what visible fee is necessary now to cover future costs.
 
The key benefit of such a model for any electrical equipment producer is that it enables them to make informed business decisions now to minimise obligations in the future.
 
To find out more, come to the conference Recycling Electrical and Electronic Waste on 18 and 19 November where a paper on this project is being presented.

Count down to 1st July 2006. Are your products lead-free?
Lead, cadmium, mercury, hexavalent chromium and two flame-retardants to be banned. "Severe penalties" for non-compliance.
 
With only 32 months to go before most electrical products containing these substances are banned from sale throughout the EU, ERA is active in supporting industry through this complex transition.
 
A recent survey, funded by the ERA Foundation, and carried out by ERA's Reliability and Failure Analysis business unit has shown that most of industry has a long way to go. Conducted by personal interviews with experts from 150 affected organisations, the survey showed that most companies affected have no plan in place to ensure there products meet the deadline.
 
ERA has published a report to aid companies understand how the RoHS directive will affect them with detailed guidance about the technical issues and the steps required to make the change.
 
ERA also provides dedicated training on lead-free with courses coming up on 4 November this year and 18 March and 6 October 2004.

Features
 
Zinc whisker induced failures in electronic systems
The recent experience of a major financial company highlights the fact that zinc whiskers present increasing risks to the 'health' of electrical installations. High failure rates were encountered on PCBs and power supplies within data processing equipment in a large data processing centre in North East England. The problem was traced by ERA to small metallic particles of zinc being deposited on the PCBs and causing inter-track conduction.

New publications
 
Making the transition to lead-free production
2003 survey of the state of readiness of the UK electrical products industry and practical guidance on how to make the change
This report:
explains what the legislation means for you
reviews world-wide trends in lead-free
explains the alternatives to tin/lead and their relative properties
describes what companies are doing in your sector
provides detailed results of the survey
explains how to implement a lead-free strategy with step by step flow charts to guide you along the way
highlights potential problems and how to avoid them
highlights key industry concerns
Provides recommendations for
component and equipment manufacturers
legislative authorities
The report will be of benefit to:
Electrical equipment manufacturers (SMEs) - managing and technical director
Electrical equipment manufacturers (large companies) - production and development managers, environment and compliance managers
Legislative and governmental authorities - environmental officers and those involved in implementing legislation
Trade associations - electrical products and environment

Upcoming Events
 
Course - Changing to Lead Free Solders
Date: 12 May 2004 - venue Leatherhead
Description: The Restriction of certain Hazardous Substances (RoHS) directive bans the sale within the EU of a wide variety of electrical equipment containing tin-lead solders from July 2006. This course covers:
How the drive towards lead-free will affect you
What are the differences between tin-lead and lead-free solders
What difficulties can occur and how to avoid them
Who is already using lead-free around the world
 
Course - Design for the Environment (DfE) for electronic and electrical equipment
Date: 11 May 2004 - venue Leatherhead
Description: Design for the Environment techniques offer cost savings, can pre-empt future legislation and demonstrate a "green" image to customers. This course covers:
What Design for the Environment (DfE) is and how it can help your business
How DfE is used
Techniques and ideas for DfE that could result in long term cost savings
Design and compliance issues
What others have done with DfE
 
Conference - Designing and Recycling Electrical and Electronic Equipment
Date: 18-19 November 2003 - venue Regents Park Marriott Hotel, London
Description: This annual event attracts an international audience and speakers covering all aspects of WEEE, RoHS and other environmental issues impacting on this industry sector. Speakers this year include the CBI, DTI, Clariant, Lucent Technologies, Eurosource Europe, Brother UK, Wincanton, Intellect, ERA, Flextronics, WEEE Executing Forum, Sanyo, London Remade, RS Components, Plestech, Nokia, Selway Moore, Electrolux, and TCO Development.

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