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Reliability and Failure Analysis News - Issue 1

Whats New
Aerospace will be covered by WEEE & RoHS directives
There is debate within the aerospace industry concerning if and how the WEEE and RoHS directives will affect it. Is aerospace included? Are there exemptions that cover this industry? It appears from scrutiny of the latest versions of these two directives that both will apply to certain categories of electrical and electronic equipment used in the civil aerospace industry. So aerospace is not exempt from either directive and this is discussed in the next issue of RE4view.

Features
 
Lead free soldering
The RoHS directive will ban the use of lead in solders in 8 categories of electrical and electronic equipment sold from the 1st January 2006. This is a little under 3½ years away but an increasing number of manufacturers are starting to look into manufacturing using lead-free solders, some started several years ago. Manufacturers will no longer be able to sell equipment containing lead solders after the deadline and so will want to have used up all of their stocks. This means starting to manufacture up to 6 months earlier, in mid 2005. To be in a position to do this, the correct alloy must be chosen, lead-free components sourced, equipment modified or replaced (some have long lead times) and new production processes optimised. There are no drop-in replacements for the traditional lead-free solders and so extensive testing may also be required. All of this will take a considerable time and so now would seem to be a good time to start on the process of changing to lead-free.

New publications
 
Soldering and Solderability - A comprehensive but concise overview of solders and fluxes, concentrating on diagnosing soldering problems.
 
Substitution of hazardous substances in future electronic equipment - Lead, cadmium, hexavalent chromium, and two groups of flame-retardants are to be banned from future electronic equipment. Manufacturers need to understand the legal requirements, the time scales and possible alternatives.

Upcoming Events
 
Conference: Designing and Recycling Electrical and Electronic Equipment 5
Description: The WEEE (Waste from Electrical and Electronic Equipment) and RoHS (Restriction of Certain Hazardous Substances) became EU law in Febraury 2003.

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